Working Process of the Intermittent High Shear Homogenizer

Intermittent high shear emulsification machine can form integrated kinetic energy and efficiency such as high frequent and strong tangential velocity and angular velocity through smoothly high speed rotation of rotor; Under the action of the stator, through stator and rotor reasonable narrow gap formed comprehensive effect such as the intense, reciprocating hydraulic shear, friction, centrifugal extrusion and flow collision. Products will be finally produced by the above circulation process. Working process steps of intermittent high shear homogenizer and applications will be discussed in this article

WRL Intermittent High Shear Work Process Steps:

high shear mixer

  1. KOSWRL intermittent high shear emulsifying machine in high-speed rotation of the centrifugal force generated by the rotor, the figure of the material from the work area of ​​the head feed from both the top and bottom axial suction working chamber.
  2. KOS WRL Intermittent high-shear emulsifier strong radial centrifugal force the material thrown from the trance, the gap between the rotors in a narrow precision. By both centrifugal extrusion, impact, etc. forces, so that the material initially dispersed emulsion.
  3. KOS WRL intermittent high shear emulsifying machine to adjust the outer side rotating rotor to produce at least 15m / s linear velocity of the above, up to 40m / s, and the formation of strong mechanical and hydraulic shear, the liquid layer friction, impact and tear, so that the material sufficient dispersion, emulsification, homogenization, crushing, and emitted through the stator slots.
  4. KOS WRL intermittent high shear emulsifying machine materials continuously at high speed from the radial injection, in the material itself and the vessel wall to change the resistance of the flow, at the same time resulting in the rotor area of upper and lower axial suction force the role, but also the formation of the upper and lower turning two shares strong breath stream. After several cycles of materials, and ultimately complete dispersion, emulsification, homogenization process.

How WRL Series High Shear Dispersing Emulsifying Machine Works:

Kos WRL intermittent (vertical) high shear dispersing emulsifier is efficient, fast and evenly distributed one-phase or multiple-phase continuous phase to another, and in normal circumstances, each phase are mutually insoluble. High-speed rotations of the rotor tangential velocity generated by the high-frequency mechanical effect and a strong momentum, so that the immiscible solid, liquid, gas and the amount of the corresponding mature technology additives together, instantly uniformly fine dispersed emulsion, after a high-frequency cycle, and ultimately get stable high quality products.

Applications of KOS WRL High Shear Emulsifier

Mixing syrup, shampoo, washing liquid, juice concentrate, yogurt, desserts, dairy mix, inks;
Dispersed and mixed methyl cellulose was dissolved, colloidal dissolved, carbide dissolution, water emulsion, pre-mixed seasoning production, stabilizers dissolve, dust, salt, aluminum, pesticides;
Dispersed suspensions, coated pills, drug depolymerization, paint dispersion, lipstick, vegetable soup, mustard mixture, the catalyst, matting agents, metal, paint, asphalt;
Emulsification Drug lotions, ointments, creams, masks, creams, emulsified flavor, oil-water emulsion, emulsified asphalt, resin emulsion, wax emulsion, water-based polyurethane emulsion, pesticides.
KOS trading company is committed to providing superior quality emulsifying machines to customers with best price. If interested, please visit our website:

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